Benefits of Combining C02 and Fiber Laser Machines for Sheet Metal Job Shops

INTRODUCTION

Historically Co2 laser technology has been the laser of choice for both organic and non-organic materials, especially processing metal. However,  Fiber Laser technology with all its efficiency and speed are showing up more and more in metal shops across the country.

 

Benefits of Fiber Cutting Technology:

Fiber lasers are shown to process quicker and cheaper than their CO2 counterparts especially when cutting thinner metals 5mm  or less.  As for thin sheet metal, Fiber cuts nearly three times quicker than  CO2 and operation expenses are typically are half what’s needed compared to CO2.   But, fiber ONLY processes metal and nothing else really.   Nontheless, fiber continues lower electrical consumption and maintenance requirements for metal and there’s less down time.  Therefore, you find the absence of mirrors that you typically need with CO2 systems.  Additionally, owing to the absence of mirrors and optical device gas they need less maintenance. Mating intervals area unit usually five hundredths longer that successively permits for five hundredth lower mating prices. Moreover, they need fewer consumables to work, and therefore the consumables needed area unit cheaper than the associated greenhouse gas systems.

As the beam created from the fiber optics is additional without delay absorbed into the metals, this provides the power to chop reflective metals like copper, brass and metal whereas cutting these metals with a greenhouse gas optical device may injury the machine owing to intense back reflection. This provides larger flexibility to require additional expansive work.  Research has shown that just about seventieth of all cutting applications within the flat solid cutting market area unit within the thin-material vary underneath 5mm thick. This constitutes an outsized phase of the flat solid market.

Benefits of greenhouse gas Lasers

The cut quality of a CO2 laser is pretty consistent.   Whereas fiber being a superior cutter within thinner metals starts to lose cut quality once the fabric thickness exceeds 5mm when working with 500 watts.   Of course power and speed need to be accounted for when working with metal processing. While fiber offers performance blessings within the thin material there is some variance.   The good thing with CO2 is it only improves when the metal thickness starts to exceed 5mm.

While this might be true once examination most Fiber Lasers to greenhouse gas, in some units the final agreement of cut quality in Fiber could vary. At 2kW IPG’s Fiber optical device units are shown to realize adequate or superior cut quality to the greenhouse gas optical device right up to 12mm in low-carbon steel. At this thickness, the optical device conjointly cut at associate degree equal speed to greenhouse gas and energy consumption per cut half was still lower victimisation the fiber technology.

Benefits of incorporating each technology

It is clear that every optical device technology offers strengths which will directly complement the opposite, with fiber providing larger efficiency within the thin metal sector (0.5mm – 5mm) and greenhouse gas providing a larger blessing within thicker metals (5 to 6mm and above). Be sure to investigate the company you purchase from.  Usually you can find reviews from customers online.  For example here is a popular review for a laser company as an example.  It may or may not be accurate but the more of the same info you find the more you can get a good idea of what is really truthful.  Most job outlets have historically used greenhouse gas lasers completely as they supply consistent cut quality and in operation prices throughout variable ranges of metal thickness. Given the niche blessings of fiber technology but one will simply deduce the advantages of getting a 1 to enhance the operation of the employment search greatly.

CONCLUSION

Before taking a consequent step, you must contact your native skilled in optical device cutting machines for additional data. When considering your next possibility for your Fiber Laser cutting machine, it’s best to speak to some specialists and ensure that you just are becoming the simplest machine for your operation.

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